Mass estimation

A liquid launcher stage typically consists of a main propulsion system, a reaction control system (sometimes integrated to some extent with the main propulsion system), (supporting) structure system, forward skirt, aft skirt, aerodynamic control and/or stabilizer surfaces, a separation system and a destruct system. Some upper stages are also equipped with an avionics system, like the AVUM on ESA's Vega launcher.

In the tables below, typical mass data are given that can be used for preliminary system sizing of liquid chemical rocket propelled launcher stages. The mass data given include stage dry (inert) mass, propellant mass and total mass, where total mass is the sum of stage dry mass and propellant mass. 

Table: Mass properties typical cryogenic launcher stages

Vehicle

 

Stage

 

Dry mass
[ton]1

 

Propellant mass
[ton]

 

Total mass
[ton]

 

Dry mass fraction2
[-]

 

Saturn V

 

S-II

 

38

 

427

 

465

 

0.082

 

Ariane 5

 

H155

 

12.6

 

156.2

 

168.8

 

0.075

 

Saturn V

 

S-IVB

 

9.9

 

104.4

 

114.3

 

0.087

 

H2

 

Stage 1

 

11.9

 

86.2

 

98.1

 

0.121

 

Titan IV

 

Centaur

 

3

 

23

 

26

 

0.115

 

H2

 

Stage 2

 

3

 

16.7

 

19.7

 

0.152

 

Ariane 4

 

H10

 

1.2

 

10.8

 

12

 

0.100

 

1) ton = metric ton (1000 kg)      2) Dry mass fraction is dry mass/total mass     
Dry mass versus propellant mass for cryogenic launcher stages is plotted in the next figure.

Regression analysis performed on the above data assuming a logarithmic relationship exists between propellant mass (denoted by x) and propellant- mass-to-total-stage-mass or propellant mass fraction (denoted by y) has been performed, see also figure. No standard error of estimate (SEE) has been determined for this relationship.

Table: Mass properties typical semi-cryogenic propellant launcher stages

Launcher

 

Stage

 

Dry mass
 [ton]

 

Propellant mass
[ton]

 

Dry mass-to-propellant mass fraction 3
[-]

 

Saturn V

 

S-1C

 

130

 

1996

 

0,061

 

Zenit/SL-16

 

Stage 1

 

28,08

 

318,8

 

0,081

 

Zenit/SL-16

 

Stage 2

 

8,3

 

80,6

 

0,093

 

Zenit/SL-16

 

Stage 3

 

3,4

 

15,3

 

0,182

 

Proton K/SL-12

 

Stage 4

 

2,5

 

14,82

 

0,145

 

Soyuz/SL-4

 

Stage 2

 

2,4

 

23

 

0,094

 

Delta 7920

 

Stage 1

 

5,685

 

96,033

 

0,056

 

PSLAV

 

Stage 2

 

5,3

 

37

 

0,125

 

3) Dry mass-to- propellante mass fraction is dry mass / propellant mass

Table: Mass properties typical storable propellant launcher stages

Launcher

 

Stage

 

Dry mass
[ton]

 

Propellant mass
[ton]

 

Dry mass-to-propellant mass fraction [-]

 

Ariane 4

 

L220

 

17,515

 

227,1

 

0,077

 

Ariane 4

 

L33

 

3,72

 

34,93

 

0,106

 

Ariane 4

 

PAL

 

4,49

 

39,28

 

0,114

 

Ariane 5

 

L9,5

 

1,19

 

9,7

 

0,123

 

Long March 3/CZ-3

 

Stage 1

 

9

 

142

 

0,063

 

Long March 3/CZ-3

 

Stage 2

 

4

 

35

 

0,114

 

Long March 3/CZ-3

 

Stage 3

 

2

 

8,5

 

0,235

 

Proton K/SL-12

 

Stage 1

 

32,5

 

420

 

0,077

 

Proton K/SL-12

 

Stage 2

 

11,7

 

156

 

0,075

 

Proton K/SL-12

 

Stage 2

 

4,2

 

46,6

 

0,090

 

Delta 7920

 

Stage 2

 

0,924

 

6,006

 

0,154

 

Cosmos/SL8

 

Stage 1

 

5,3

 

82

 

0,065

 

Cosmos/SL8

 

Stage 2

 

1,443

 

19

 

0,076

 



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Updated February 2005: Figure mass data cryogenic launcher stages added.
Previous update: July 2004
Created: May 2003


 

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